Fiber-To-The-Home Cable Production Line – Advanced Manufacturing System
Have you realized that modern glass-fiber wire networks are capable of running at rates of up to 190 m per minute? Such remarkable performance stems from sophisticated manufacturing solutions designed for rapid production.
These configurations are constructed to process diverse wire variants, such as connection cables and firmly insulated cables. Their compact design, often under 26 m, makes them ideal for modern facilities.
Incorporation into automated manufacturing systems secures uninterrupted functioning. Via MES/ERP connectivity, these Fiber coloring machine assembly lines offer unparalleled exactness and performance. Thus, they are preferred for businesses striving to remain at the forefront in the fiber network field.
FTTH Cable Fabrication System Introduction
Productive production systems are key to satisfying the rising demand for dependable links. These configurations are designed to create premium glass-fiber cables that energize modern networks. By leveraging modern innovations, they guarantee accuracy and speed in all phases of the production.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system constitutes a consolidated process for fabricating home fiber drop cables. They include uncoated strands reinforced with steel or FRP, encased in safeguard coverings. Consequently, it forms a durable and efficient solution for rapid broadband links.
It works with diverse substances, including PVC, LSZH, and PE resins. Such adaptability guarantees it satisfies assorted sector requirements. Furthermore, the 4-head fiber pay-off system provides precise tension control, maintaining precision up to ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its precision and efficiency. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. It’s the ideal solution for businesses seeking a competitive advantage in fiber networks.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are revolutionizing the way fiber optic cables are produced. Our advanced equipment merges precision, efficiency, and cutting-edge technology to produce superior outputs. Below, we explore the standout features that make our system a leader in the industry.
Exact Extrusion Unit with Fine-tuning Head
At the heart of our system is a dedicated 50mm extruder designed for precise material distribution. It guarantees steady standards in all cables manufactured. The modifiable head supports smooth personalization, accommodating different substances like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
International Industrial Computer Control System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
High Stability and Reliability with Famous Brand Components
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated Fiber coloring machine management systems bolsters robustness and balance, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Aspect | Upside |
|---|---|
| FiberCAN-based Control Module | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Energy-efficient operations |
| Nine-meter Cable Storage | Continuous production |
| OMRON-based Control Units | Durability and precision |
| ERP Connectivity | Real-time production tracking |
Applications of FTTH Cable Production Line
Advanced production setups have redefined the process of building trustworthy fiber cables. They are engineered to fulfill varied commercial requirements, delivering versatility and exactitude for each use case. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Notable attributes are:
- Combined FRP and diminutive steel wire payout to enhance strength
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Flexibility is a hallmark of our manufacturing system. It is compatible with an array of materials and setups, thus fitting multiple applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems yields numerous benefits to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
Our system ensures fiber secondary coating line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Cost-Effective Fiber Optic Installation
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Consistent and Uniform Cable Finishing
Accurate extrusion guarantees an even and trustworthy finish on each cable, minimizing additional loss to ≤0.02dB/km, ensuring top performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Aspect | Advantage |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| Low Energy Requirement | Reduced operational expenses |
| ≤0.02dB/km Loss | Enhanced signal quality |
| Ergonomic Design Height | Ergonomic design |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Prepared to revolutionize your production line? Reach out now to discover customized options that match your needs. Step into the future of optical cable production with our market-leading equipment.